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Elements and Performance Criteria

  1. Prepare for internal audit
  2. Conduct audit
  3. Report findings
  4. Complete corrective actions

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Standards, codes, procedures and/or workplace requirements

Standards, codes, procedures and/or workplace requirements include the latest version of one of more of:

Australian and international standards, codes and guidelines covering the competence of testing and calibration laboratories, laboratory design and construction, laboratory safety, quality management systems, documentation and plans, environmental management, measurement management, accuracy of measurement methods and results, expression of uncertainty (GUM) and principles of good laboratory practice (GLP)

national standards and codes of practice for work health and safety (WHS), and national environment protection measures

national measurement regulations and guidelines

registration/licensing and/or National Association of Testing Authorities (NATA) accreditation requirements

industry-specific codes, guidelines, procedures and methods, such as:

National Health and Medical Research Council (NHMRC) Guidelines

Association of Analytical Communities International (AOAC International) Official Methods of Analysis

Australian code of good manufacturing practice for medicinal products (GMP) and Therapeutic Goods Regulations

Australia New Zealand Food Standards (ANZFS) Code, and hazard analysis and critical control points (HACCP) principles

workplace documents, such as standard operating procedures (SOPs); quality and equipment manuals; calibration and maintenance schedules; material safety data sheets (MSDS) and safety procedures; material, production and product specifications; production and laboratory schedules; workplace recording and reporting procedures; and waste minimisation and safe disposal procedures

customer-specific product specifications and quality requirements

Elements and components of a quality system

Elements and components of a quality system include, but are not limited to, one or more of:

responsibilities of personnel within quality system

contract review

purchasing

design control

process control, control of customer-supplied product, product identification and traceability

inspection and testing, control of inspection, measuring and test equipment, and inspection and test status

statistical analysis, internal quality audits, and corrective and preventative action

control of documents, data and quality records

control of non-conforming product

handling, storage, packaging, preservation and delivery

training

servicing

Information and documentation

Information and documentation include, but are not limited to, one or more of:

workplace quality manuals

documentation related to the quality elements being audited

data records

customer complaints

training records

certification documentation from clients/suppliers

material/equipment specifications

WHS and environmental management requirements

WHS and environmental management requirements include:

· complying with WHS and environmental management requirements at all times, which may be imposed through state/territory or federal legislation. These requirements must not be compromised at any time

· applying standard precautions relating to the potentially hazardous nature of samples

accessing and applying current industry understanding of infection control issued by the National Health and Medical Research Council (NHMRC) and State and Territory Departments of Health, where relevant


Performance Evidence

Evidence of competence in this unit must satisfy all of the requirements of the elements and performance criteria, and include demonstration of:

preparing for, conducting and documenting at least one (1) internal audit of aspects of the laboratory's quality system in accordance with workplace procedures

collecting and analysing all necessary data, relevant documentation and records

applying effective problem identification, problem solving and quality improvement techniques

encouraging suggestions and feedback from team members to develop improved work practices or processes

documenting audit findings accurately and recommending logical corrective actions to address non-conformance items

communicating effectively with supervisors, managers, laboratory and/or production personnel before, during and after the audit

implementing identified corrective actions and opportunities for improvement and monitoring and evaluating their effectiveness

maintaining and reporting quality and audit documentation.


Knowledge Evidence

Must provide evidence that demonstrates knowledge of:

workplace quality system, plans and documentation and relevant national and international quality standards and protocols that apply in work area

workplace organisational structure, delegations and responsibilities, and information management systems

importance of identifying, reporting and addressing non-conformance

laboratory's business goals and key performance indicators (KPIs)

audit process and documentation

problem-solving techniques to identify causes and options to remedy problems

continuous improvement principles and techniques, such as:

run charts, control charts, histograms and scattergrams to present quality control data

plan, do, check, act (PDCA)

Ishikawa fishbone diagrams; cause and effect diagrams; logic tree; similarity/difference analysis; Pareto charts and analysis; force field/strengths, weaknesses, opportunities, threats (SWOT) analysis

process capability

standard operating procedures (SOPs) for the technical work performed in work area

workplace communication, recording and reporting procedures

work health and safety (WHS) and environment requirements.

Additional knowledge requirements may apply for different industry sectors. For example in food processing:

incorporating food safety and/or hazard analysis and critical control points (HACCP) plan requirements into audit

monitoring and verifying critical control limits.